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XULONG SPRING — spring manufacturing plant logo XULONG SPRING

Springs for Commercial Vehicles — Brake, Valve and Return Mechanisms

In a brake circuit or valve assembly a spring runs through millions of cycles. Here, load deviation is measured not in component life but in the reliability of the whole system.

Wire diameter
0.1–80 mm
Prototypes
48 hours
Quality system
IATF 16949:2016

An engineer replies within one business day (Moscow + 5 hours). Prototypes — 48 hours after drawing approval.

Compression spring for truck and trailer suspension
1 979
founded
47 years in spring manufacturing
145
employees
many with 15+ years in the industry
900 t
springs per month
maximum capacity
60+
coiling machines
cold and hot coiling, CNC

Operating conditions

What the spring faces in this industry

Road conditions and frosts down to −40 °C demand predictable rate and resistance to brittle fracture.

  • Road conditions: shock loads, vibration, dirt, moisture and de-icing agents.
  • Winter operation: on some routes frosts reach −40 °C, making resistance to brittle fracture critical.
  • Brake and valve assemblies: millions of load cycles over the service life.
  • OEM quality system requirements: documentation, traceability and batch consistency.

What this means

Requirements for the spring

Compression and torsion springs for brake and valve mechanisms: a stable rate batch after batch, steels and coatings for cold climates, documents for OEM quality systems.

Predictable rate

It defines the actuation point and force in a brake or valve mechanism.

Fatigue resistance

Cyclic loads accumulate — the coil surface is strengthened by shot peening.

Sub-zero operation

Steel grade and heat treatment are selected for cold-climate service.

Documents for quality systems

Test reports and product data sheets for incoming inspection and audits.

Products for the industry

Which springs we offer

You don't have to pick from a ready list: we manufacture to drawings, samples or technical specifications.

Advantages

What this means for your order

IATF 16949:2016 quality system Automotive-industry requirements for process control and batch traceability.
In-house laboratory Mechanical testing up to 50 tons, metallography and hardness, salt spray chamber.
Complete document package Certificate, test reports and data sheets — for incoming inspection and declarations.

Proof, not promises

Quality control of every batch

Spring geometry inspection on a 2.5D projector: measuring dimensions and angles
More about our quality system and IATF 16949:2016 certificate

What removes the risks of sourcing from China

  • NDA on request Drawings and technical documentation are never shared with third parties or used for other customers.
  • Prototypes in 48 hours You test the samples first — series production is agreed only after your approval.
  • Reports for every batch Load, geometry, hardness — with measurement protocols and batch traceability.
  • Document package for EAC IATF 16949:2016 certificate, test reports and product data sheets — for declaration and customs.
  • Payment in CNY Payment terms and channel are agreed individually before the order is signed.
  • Delivery to Russia Rail, road and sea freight via the Far East. Incoterms: FOB, CIF, DAP.

How to start — three steps

  1. 01

    Send a drawing or a sample

    PDF, DWG, DXF, a sketch or a physical sample. We sign an NDA on request.

  2. 02

    Get a price and lead time

    Our engineer checks manufacturability and proposes material and coating — we reply within one business day.

  3. 03

    Test prototypes in 48 hours

    After alignment we produce prototypes and ship them to you. Then — a series batch with inspection and documentation.

FAQ

Questions about Trucks & Trailers

Are you ready for a supplier audit?

Yes. The factory operates to IATF 16949:2016, we are ready for audits and can arrange a video tour of production on request.

How do you confirm batch characteristics?

We measure geometry, check load and rate, and issue reports. The inspection plan is agreed with the customer.

Do you sign NDAs for automotive component drawings?

Yes, we sign a confidentiality agreement: customer documentation is never shared with third parties.

Which materials do you use?

Spring steels 65Mn, 72A, 82B, 60Si2Mn, 55CrSi, 51CrV4, 60Si2CrMn. Wire is sourced directly from Baowu (Baosteel), Kobe Steel, Bekaert and Qingdao Special Steel, which guarantees characteristic consistency.

How do you deliver products to Russia?

We arrange rail container transport, road freight and sea shipping via Far East ports. Delivery terms are agreed per order (FOB, CIF, DAP).

Can we sign a confidentiality agreement?

Yes, we work under NDA: customer drawings and technical documentation are never shared with third parties or used for other customers.

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